07/05/2020 Paweł Wrona

Hot Isostatic Press (HIP) for production industry [EN]

HOT ISOSTATIC PRESS system for production

Hot Isostatic Press 52 inches pit type

AIP manufactures a wide variety of systems from pilot scale units to large production systems. Featuring AIP state of the art furnace designs and advanced computer control systems these HIP units provide more ROI for customers, improving their bottom line. AIP manufactures a wide variety of systems from pilot scale units to large production systems. Featuring AIP state of the art furnace designs and advanced computer control systems these HIP units provide more ROI for customers, improving their bottom line. 

Hot Isostatic Press pit type Hot Isostatic Press small production 10 inches Hot Isostatic Press 24 inches pit type
     

MOST POPULAR MODELS of Hot Isostatic Press for laboratory purposes are:

MODEL NAME/SYMBOL EXPLAINATION:
AIPXX-YY-ZZHCW
AIP – American Isostatic Presses Inc. (US producer anagram)
XX – ID (Internal Diameter) vessel in inches*
YY – IL (internal Length) vessel in inches*
ZZ – pressure in kPSI
H – HIP model (Hot-Isostatic-Press)
C – CIP (Cold-Isostatic-Press)
W – WIP (Warm-Isostatic-Press)
* size of vessel is not a working zone

Models Hot Isostatic Press Style Vessel ID inches (mm) Vessel IL inches (mm) Heating Zones Graphite  Furnace ID [mm] Graphite Furnace IL [mm] Moly Furnace  ID [mm] Moly Furnace  IL [mm] Compressor power
(larger optional)
HIP, 10 inches vessel ID, 30 inches vessel IL, different pressures and different furnaces to choose
AIP10-30-30H (200 MPa) Threaded 10 (250) 30 (760) 2 150 300 150 300 2ea – 5
AIP10-30-45H (300 MPa) Threaded 10 (250) 30 (760) 2 150 300 150 300 2ea – 5
AIP10-30-60HY (400 MPa) Yoke 10 (250) 30 (760) 2 150 300 150 300 2ea – 5
HIP, 12 inches vessel ID, IL starting from 36 inches, different pressures and different furnaces to choose
AIP12-36-30H (200 MPa) Threaded 12,5 (317) 36 (914) 2 200 400 200 400 10
AIP12-48-30H (200 MPa) Threaded 12.5 (317 48 (1219) 2 200 600 200 600 10
AIP12-60-30H (200 MPa) Threaded 12.5 (317) 60 (1524) 3 200 800 200 800 10
AIP12-36-45H (300 MPa) Threaded 12.5 (317) 36 (914) 2 200 350 200 400 10
AIP12-36-60HY (400 MPa) Yoke 12.5 (317) 36 (914) 2 200 350 200 400 10
HIP, 14 inches vessel ID, IL starting from 36 inches, different pressures and different furnaces to choose
AIP14-36-30H (200 MPa) Threaded 14 (355) 36 (914) 2 225 350 225 350 10
AIP14-48-30H (200 MPa) Threaded 14 (355) 48 (1219) 3 225 550 225 550 10
AIP14-60-30H (200 MPa) Threaded 14 (355) 60 (1524) 3 225 750 225 750 10
AIP14-36-45HY (300 MPa) Yoke 14 (355) 36 (914) 2 225 350 225 350 20
HIP, 16 inches vessel ID, IL starting from 36 inches, different pressures and different furnaces to choose
AIP16-36-30H (200 MPa) Threaded 16 (406) 36 (914) 2 240 400 250 400 10
AIP16-48-30H (200 MPa) Threaded 16 (406) 48 (1219) 3 240 600 250 550 20
AIP16-60-30H (200 MPa) Threaded 16 (406) 60 (1524) 3 240 800 250 750 20
AIP16-72-30H (200 MPa) Threaded 16 (406) 72 (1828) 4 220 1000 250 1000 20
AIP16-36-45HY (300 MPa) Yoke 16 (406) 36 (914) 2 240 350 250 400 20
HIP, 18 inches vessel ID, IL starting from 36 inches, different pressures and different furnaces to choose
AIP18-36-15H (100 MPa) Threaded 18 (457) 36 (914) 2 300 400 315 500 20
AIP18-36-30H (200 MPa) Threaded 18 (457) 36 (914) 2 300 400 315 500 20
AIP18-48-30H (200 MPa) Threaded 18 (457) 48 (1219) 3 300 600 315 700 20
AIP18-60-30H (200 MPa) Threaded 18 (457) 60 (1524) 3 290 800 315 900 40
AIP18-72-30H (200 MPa) Threaded 18 (457) 72 (1828) 4 270 1000 315 1150 40
HIP, 20 inches vessel ID, IL starting from 48 inches, different pressures and different furnaces to choose
AIP20-48-30H (200 MPa) Threaded 20 (508 48 (1219) 2 340 600 350 600 20
AIP20-60-30H (200 MPa) Threaded 20 (508 60 (1524) 3 325 800 350 900 40
AIP20-84-30H (200 MPa) Threaded 20 (508 84 (2133) 4 325 1000 350 1200 40
AIP20-96-30H (200 MPa) Threaded 20 (508 96 (2438) 4 325 1200 350 1500 40
HIP, 22 inches vessel ID, IL starting from 48 inches, different pressures and different furnaces to choose
AIP22-48-30H (200 MPa) Threaded 22 (558) 48 (1219) 2 380 600 400 600 20
AIP22-60-30H (200 MPa) Threaded 22 (558) 60 (1524) 3 350 800 400 900 40
AIP22-84-30H (200 MPa) Threaded 22 (558) 84 (2133) 4 350 1000 400 1200 40
AIP22-96-30H (200 MPa) Threaded 22 (558) 96 (2438) 4 350 1200 400 1500 40
HIP, 24 inches vessel ID, IL starting from 48 inches, different pressures and different furnaces to choose
AIP24-48-30H (200 MPa) Threaded 24 (609) 48 (1219) 3 400 600 450 600 please ask
AIP24-72-30H (200 MPa) Threaded 24 (609) 72 (1828) 4 400 900 450 1000 please ask
AIP24-96-30H (200 MPa) Threaded 24 (609) 96 (2438) 4 400 1200 450 1500 please ask
HIP, 26 inches vessel ID, IL starting from 96 inches, different pressures and different furnaces to choose
AIP26-96-15H (100 MPa) Threaded 26 (660) 96 (2438) please ask please ask please ask 510 1500 please ask
AIP26-96-22H (150 MPa) Threaded 26 (660) 96 (2438) please ask please ask please ask 510 1500 please ask
AIP26-96-30H (200 MPa) Threaded 26 (660) 96 (2438) please ask please ask please ask 510 1500 please ask
HIP, 28 inches vessel ID, IL starting from 96 inches, different pressures and different furnaces to choose
AIP28-96-15H (100 MPa) Threaded 28 (711) 96 (2438) please ask please ask please ask 560 1500 please ask
AIP28-96-22H (150 MPa) Threaded 28 (711) 96 (2438) please ask please ask please ask 560 1500 please ask
AIP28-96-30H (200 MPa) Threaded 28 (711) 96 (2438) please ask please ask please ask 560 1500 please ask

– Above size are standard models with proposed vessel size and pressures but feel free to ask for other sizes, parameters and vessel style- 
– Some parameters can be changed due to new model developing so please always ask for actual parameters.

STANDARD TECHNICAL DESCRIPTION of above models

PRODUCT DESCRIPTION Hot Isostatic Press
HIP SYSTEM MODELPlease see table above Technical data in table
VESSEL INTERIOR DIAMETER (it is not working chamber size) From 10 inches. Technical data in table
VESSEL INTERIOR LENGTH (it is not working chamber size) From 30 inches. Technical data in table
WORKING PRESSURE 
 1000, 1500, 2000, 3000, 4000 bars (optional very high pressure for R&D 6890 bars).
In MPas: 100, 150, 200, 300, 400 or 700 MPa
VESSEL TYPE PED Certified, ASME Section VIII, Div 2 code stamped pressure vessel, National Board registered. Hydro-Tested and stamped. SA-723 steel. Rated 10,000 commercial cycles. Other certification also available for Korea, Japan or China. Some countries also accept US ASME.
CLOSURE TYPE Modified buttress threaded closures
THERMOCOUPLES
  • 2 type C (Tungsten/Rhenium) furnace control/workload
  • 2 type K vessel monitors
  • 2 type R for optional furnaces (other types on request)
    !!! numbers of thermocouples depends on size of working zone, length and numbers of controlled zones
COOLING JACKET Removable external water cooling jacket. Cooling jacked is placed on vessel and cools vessel
HEAD HANDLER For smaller systems semi automatic, bigger vessels must have automatic system.
FURNACE  Standard Hot Isostatic Press always comes with one furnace of choice. All furnace types will plug in and are interchangeable. Additional furnaces of the same or other types may be purchased for use with the system. Available furnaces have sizes like in table above and types are:

  • 1200°C Kanthal (stainless based, used for standard processes and production)
  • 1450°C Molybdenum (clean furnace ready to work partly in air)
  • 2200°C Carbon/Carbon (designed to work upto max temperature but working temperature is 2000-2100)
  • 1400°C C Platinum (special furnace for special purposes)
  • 1900°C Tungsten (special furnace for special purposes)
HEATING RATE Standard furnace rate up to 25 C per minute. Cooling rate varies with temperature, pressure and load, but can be up to 40 C per minute. Typical cool down from maximum rated temperature is approximately 3 hours. This can be different for bigger models.
CONTROLS Fully automatic, Pentium IV computer controlled with Wonderware In Touch 9.5 graphical interface. Allen-Bradley Compact Logix PLC controller. Computer and 19 inch LCD monitor supplied. Files logged to Excel compatible format
POWER SUPPLY HDR phase angle fired SCR into step down low voltage transformer. Computer assisted short circuit detection and high amperage monitoring http://www.hdrpower.com/ 
COMPRESSOR Hydro-Pac electro-hydraulic compressor rated to max pressure. Typical pump time approximately 1 hour. Can be longer if higher pressure. http://www.hydropac.com/HTML/lilcritter.html
PIPING Butech high pressure valves, and associated fittings. System designed for 30000 psi  (207 mPa) operation. https://www.haskel.com/products/butech-high-pressure-valves/
PRESSURE MEASUREMENT Stellar brand transducer 30,000 psi. http://www.stellartech.com/products/techsheets-press/pressuremodels.html
VACUUM SYSTEM Oerlicon DA2 cfm, associated fittings, valves and gauges. https://www.leybold.com/en/
COOLING Treated closed loop cooling system with reservoir, pump and heat exchanger. Connects to customer coolant (city, re-circ, or chiller) at 5 gpm.
SET OF SPARE PARTS INCLUDED   Fuses, bulbs, O-rings, lubricants, thermocouples, rapture discs, etc.
PRODUCT TESTING   The system is pre-tested at AIP facility to perform specified parameters.
PRODUCT DOCUMENTATION Two complete sets of drawings and operator manuals will be provided.
SHIPPING AIP shall crate hot isostatic press, prepare and load the unit onto a carrier’s truck. Unit can be shipped air or sea.
   

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